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Beyonics Advanced Precision Engineering

MedTech Manufacturing Solutions

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Beyonics Supplies Precision Medical Devices And High Value Product Solutions To The World’s Leading Healthcare Companies.

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Operates ISO Class 8 (Class 100,000) cleanroom environments for plastics injection molding, medical device assembly, and end-to-end cleanroom manufacturing with strict process and environmental controls. Beyonics provides integrated cleanroom molding and assembly capabilities to support highly regulated MedTech applications.

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Provides full traceability and quality control processes.

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Meets stringent safety and quality regulations.

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Microfluidic chip molding.

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IVD (In Vitro Diagnostic device) plastic molding and reagent filling certified to stringent medical standards.

2019

Beyonics MedTech manufacturing platform combines precision injection molding and cleanroom assembly within a single controlled production environment. This integrated approach improves traceability, contamination control, and manufacturing efficiency for complex medical devices and diagnostic products.

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Precision Parts Produced Include:

  • Complex surgical devices.

  • Hearing aids.

  • Blood glucose infusion meters.

  • VTM Nasal sample collection kit for the collection and transport of clinical specimens.

  • Precision plastic syringes – over 10 million manufactured per year.

  • Contact lens container components – over 70 million produced per year.

  • Hearing aid components – over 1 million manufactured per year.

  • Specimen collection container – over 2 million produced per year.

    • Related Capabilities

    Beyonics delivers a variety of high-precision products, modules and assemblies to its global customers in Medical, Technology and Automotive industries. By combining technical know-hows and superior manufacturing capability, Beyonics can add value to its customers throughout the value chain from design, value engineering, prototyping, test development, to manufacturing and delivery.

    The multi-disciplinary teams work closely with customers’ development and supply chain teams to ensure consistent quality and reliable delivery.

    For medical manufacturing programs, Beyonics integrates cleanroom injection molding, automated assembly, testing, packaging, and traceability systems into a unified ISO Class 8 molding and assembly line designed for scalable production.

    Browse all Beyonics Core Capabilities

    Product Example

    Complex Spinal Surgical Device

    (Awarded with Singapore President’s Design Award)

    Product Accomplishments:
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    Plastics + Metal + Microelectronics + Design Engineering + Mold Fabrication + Ultrasonic Welding + Lapping + Assembly Hybrid Manufacturing

  • Collaborated on development and commercialization of the device.

  • Validate the entire assembly process including gluing and lapping which required detailed process mapping.

  • Push test, molding and printed circuit board assembly.

  • The design concept of shaft bending fixture for curve tip has been developed solely by Beyonics.

  • Challenges include ensuring uniform force application on the shaft to achieve desired radius with a tight deflection tolerance of +/- 0.05mm.

  • Ensuring no crack in ceramic at the tip of shaft.

  • Functional testing, cap welding and lastly, sterile packaging.

    • The program leveraged an integrated cleanroom molding and assembly workflow, combining precision injection molding, automated assembly, testing, and sterile packaging within a controlled manufacturing environment.

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    Through a unique combination of engineering, construction and design disciplines and expertise.

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