Injection Molding

Complete end-to-end solution from mold design, mold flow analysis, DFM, VAVE, FMEA, multi-cavitation mold fabrication, testing and commission for mass production of plastic injection molding

Plastic Injection Molding

Beyonics offers vertically integrated services from mold design and fabrication to mass production of high-precision plastic injection parts, supplemented by value-added services, such as mechanical and electrical assembly services.

Injection Molding Applications

  • Medical surgical devices, hearing aids, glucose infusion meters, syringes and contact lens containers (certified to ISO 13485).
  • Automotive sensors and components, fuel injection connectors, ECU housings and car multimedia (certified to TS16949).

Engineering Services

  1. Rapid Prototyping

  2. 3D Visualization of Solidification Results

  3. Validation Assembly of New Mold Designs

  4. Process Simulation

  5. Tooling Design

  6. Manufacturing Simulation

  7. Metallurgical Testing

  8. Dimensional Inspections

Machine Type

  • 15 – 1,600 ton injection machines (consist of horizontal & vertical machines for 2-color molding, glass insert molding, Teflon molding)
  • Fully and semi-automated insert molding with vision checking integration
  • Heat-staking, ultrasonic welding, laser-marking, connector assembly and gasket-dispensing capabilities

Quality Assurance

  • Full test lab that diagnose cleanliness, contamination of processes, parts and systems
  • Quality Assurance laboratory with full-fledged equipment such as smartscope, CMM and different testers

Locations Featuring Plastic Injection Molding

Bio-burdened clean room for Class 3 medical devices and high precision insert molding for automotive components.

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