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Beyonics

Capabilities

Advanced Precision Engineering and Manufacturing Solutions

Our tooling capabilities, knowledge of special materials, R&D Lab, and factory automation create go-to-market designs and fast solutions.

We specialise in the Automotive, Medical and Technology sectors but we are by no means limited to them.

We are always open to new ventures, please feel free to get in touch and let us know your requirements.

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Our Capabilities

Industry Case Studies

Beyonics provides precision parts and customised interconnect solutions and electronics assembly services to global Tier 1 automotive parts manufacturers.

Specialists at precision-engineered aluminum die-cast, metal stamped, and plastic components.
Complete traceability and robust quality control system.
From design optimization and prototyping to mass production and delivery, we’re with you at every stage, ensuring a smooth journey from start to finish.
Rigorous testing and inspection processes guarantee that your products meet the highest standards.

Product Example
Integrated housing for radar system

Casting + Insert Molding + Powder Coating + Bonding + Gasketing

  • Precision die-cast and machined housing.

  • Custom made connector header (insert-molded with terminal pins).

  • 2-part silicon-based sealing bead dispensed with high precision and accuracy.

  • Adhesion-based assembly of connector header to die-cast housing. Precision controlled with vision inspection system.

    • Beyonics Supplies Precision Medical Devices And High Value Product Solutions To The World’s Leading Healthcare Companies.

    Operates bio-burdened clean rooms for plastics injection molding and medical devices manufacturing in a strict process and environmental control.
    Provides full traceability and quality control processes.
    Meets stringent safety and quality regulations.
    Microfluidic chip molding.
    IVD (In Vitro Diagnostic device) plastic molding and reagent filling certified to stringent medical standards.

    Product Example
    Complex spinal surgical device

    Plastics + Metal + Microelectronics + Design Engineering + Mold Fabrication + Ultrasonic Welding + Lapping + Assembly Hybrid Manufacturing

  • Collaborated on development and commercialization of the device.

  • Validate the entire assembly process including gluing and lapping which required detailed process mapping.

  • Push test, molding and printed circuit board assembly.

  • The design concept of shaft bending fixture for curve tip has been developed solely by Beyonics.

  • Challenges include ensuring uniform force application on the shaft to achieve desired radius with a tight deflection tolerance of +/- 0.05mm.

  • Ensuring no crack in ceramic at the tip of shaft.

  • Functional testing, cap welding and lastly, sterile packaging.

    • Beyonics precision manufacturing delivers innovative and mission-critical products to leading industrials.

    Collaborates with leading global industrials to provide value engineering, prototyping and test development, through to full box build assembly and fulfilment.
    Full traceability from component level to full products.
    Flexible production systems to cater for both low mix/high volume and high mix/low volume products.
    Highly responsive supply chain management.

    Product Example
    Smart Security

    Mold Design & Fabrication + Plastics + Metals + PCBA + Precision Assembly

  • Tooling for plastics and added complex machining parts.

  • High pitch PCBA for lock chamber.

  • Smart key with metal stamping and insert molding capabilities.

  • Full Product build assembly line.

  • Lowered production costs and shortened supply chain through review and vertical integration of 100+ existing parts.

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    Through a unique combination of engineering, construction and design disciplines and expertise.

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