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Automotive

Beyonics provides precision parts and customised interconnect solutions and electronics assembly services to global Tier 1 automotive parts manufacturers.

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Specialists at precision-engineered aluminum die-cast, metal stamped, and plastic components.

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Manages complete traceability and robust quality control system.

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From design optimization and prototyping to mass production and delivery, we’re with you at every stage, ensuring a smooth journey from start to finish.

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Rigorous testing and inspection processes guarantee that your products meet the highest standards.

Precision Parts Produced Include:

  • Advanced Driver Assistance System (ADAS) components and sub-assemblies.
  • Power window and door lock system components.
  • Bumper sensors and steering wheels.
  • Automotive sensors and fuel injection connectors – over 15 million produced per year.
  • Engine Control Unit (ECU) housings – over 5 million manufactured per year.
  • Complete assemblies : dashboards, sunroof, navigation systems, and lighting – over 1 million assemblies per year.
  • Junction box – over 1 million manufactured per year.
  • Related Capabilities

    Beyonics delivers a variety of high-precision products, modules and assemblies to its global customers in Medical, Technology and Automotive industries. By combining technical know-hows and superior manufacturing capability, Beyonics can add value to its customers throughout the value chain from design, value engineering, prototyping, test development, to manufacturing and delivery.

    The multi-disciplinary teams work closely with customers’ development and supply chain teams to ensure consistent quality and reliable delivery.

    Product Example

    Integrated housing for radar & camera system

    Casting + Insert Molding + Powder Coating + Bonding + Gasketing

  • Collaborated on development and commercialization of the device.

  • Validate the entire assembly process including gluing and lapping which required detailed process mapping.

  • Push test, molding and printed circuit board assembly.

  • The design concept of shaft bending fixture for curve tip has been developed solely by Beyonics.

  • Challenges include ensuring uniform force application on the shaft to achieve desired radius with a tight deflection tolerance of +/- 0.05mm.

  • Ensuring no crack in ceramic at the tip of shaft.

  • Functional testing, cap welding and lastly, sterile packaging.

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    Through a unique combination of engineering, construction and design disciplines and expertise.

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