PCB Assembly (PCBA Manufacturing) Services
Support full supply chain management and quick turn for prototype build as well as mass production build
Beyonics supports complete printed circuit boards and box-build assembly, and can help clients for both high mix low volume and low mix high volume productions in MedTech, Mobility & SmartTech niches.
Leveraging our specialized manufacturing campus in Malaysia, we operate 6 high speed SMT lines to simultaneously accommodate both rapid prototype development and high-volume production demands.
Through a unique combination of engineering, design and manufacturing
PCBA
Process
- Receiving & Incoming Quality Inspection & Materials Kitting
- MES – Manufacturing Execution System for traceability
- Inspection
- Packing
- X-Ray inspection
- Wave Solder
- Depanelize
- PCBA testing
- SMT Assembly, with 3D solder paste inspection and 3D automated optical inspection
- PTH soldering – Manual & Automated
- COB – Chip On Board capability
- Box Builds Assembly
- Functional Testing
- Conformal Coating
- Finished Goods and Shipping
PCBA Testing
- In-circuit Test: Agilent test station for large volume mass production.
- Flying Probe: Applicable for High Mix Low Volume production and NPI build.
- Functional Test: Work with the customer to develop test plans and testers for functional testing.
Quality
Assurance
Beyonics, a renowned manufacturer in the field of Printed Circuit Board (PCB) assembly, adheres to several certifications and standards to ensure the highest level of quality and reliability in its manufacturing and validation processes. These certifications play a crucial role in establishing the company’s credibility and demonstrating our commitment to meeting industry standards.
- ISO 13485: 2016
- ISO 14001: 2015
- ISO 45001: 2018
- ISO 9001: 2015
- IATF 16949: 2016
- Electronics Assembly: IPC-A-610
- C-TPAT Custom Trade Partnership Against Terrorism
- Batch Traceability System: In -house Shop-floor Management System
Why Teams Choose Beyonics for PCBA
You need builds that start fast and pass inspection the first time. Our PCBA operations focus on stable processes, clear documentation, and dependable lead times. We support fast prototypes and steady volume on the same campus, so PCB assembly stays consistent as demand grows. For programs that require coordination across suppliers, we manage PCB manufacturing and assembly with audited partners and full material traceability. That keeps PCBA and manufacturing predictable from NPI to mass production.
Capabilities That Support Your Build
We combine process control with practical engineering support so your PCBA meets schedule and quality goals.
- NPI and quick-turn builds for early validation and EVT/DVT.
- Surface mount and through-hole assembly with controlled profiles and ESD protection.
- Workmanship to IPC-A-610 with training aligned to your class requirement.
- Box-build and system assembly including labeling, packaging, and finished-goods handling.
- Supply chain coordination for PCB manufacturing and assembly, including AVL adherence and lifecycle checks.
- Change control and documentation that scale from prototype to series production.
Design for Manufacturability, Assembly, and Test
Good design decisions reduce rework and time to approval. Our team reviews Gerber data, BOMs, and test coverage to improve outcomes before the first build.
- DFM to flag risk features and clarify stack-up or spacing constraints.
- DFA to reduce manual touch points in PCB assembly.
- DFT to raise coverage in PCBA
Inspection and Test Coverage
Robust inspection protects yield and field reliability. We apply a layered approach and tailor depth to program needs.
- 3D Solder paste inspection and 3D AOI for consistent print and component placement.
- X-ray inspection for hidden joints when specified by the build plan.
- In-circuit test for high-volume coverage where fixtures make sense.
- Flying probe for high-mix or early builds.
- Functional test developed with your team to validate real-world performance.
These controls shorten debug time and support clean handoffs from prototype to repeated PCBA builds.
Materials, Sourcing, and Traceability
Component availability can make or break timelines. We manage AVL compliance, approved alternates, and moisture-sensitive handling. Our shop-floor system supports lot-level tracking for reels, PCBs, and finished sub-assemblies. When customers need PCB manufacturing and assembly under one plan, we coordinate bare board fabrication with qualified suppliers, then complete PCB assembly and final box-build on the same campus. This simplifies PCBA and manufacturing for multi-site programs.
Quality and Compliance
Your builds run under audited systems with consistent records. Certifications include ISO 9001, ISO 13485, ISO 14001, ISO 45001, IATF 16949, and IPC-A-610 workmanship. These standards support customer audits and regulated market requirements while keeping everyday PCBA clear and accessible.
Typical Use Cases We Support
- NPI lots that must move quickly without sacrificing evidence and traceability.
- High-mix service for spares, options, and late-stage configuration.
- Stable volume where repeatability and on-time delivery matter most.
Turnkey PCB manufacturing and assembly with managed logistics and packaging.