印刷电路板组装 (PCBA)
我们提供覆盖供应链全流程的管理服务，同时支持从原型试制到大规模量产的快速转化。
Beyonics supports complete printed circuit board and box-build assembly, and can help clients in both high mix low volume and low mix high volume productions. Leveraging our specialized manufacturing campus in Malaysia, we operate 6 high speed SMT lines to simultaneously accommodate both rapid prototype development and high-volume production demands.
通过工程、设计和制造三大领域的独特融合
PCBA
过程
- Receiving & Incoming Quality Inspection & Materials Kitting
- MES – Manufacturing Execution System for traceability
- 质量检验
- 包装作业
- X-Ray inspection
- 波峰焊接
- 分板加工
- PCBA testing
- SMT Assembly, with 3D solder paste inspection and 3D automated optical inspection
- PTH soldering – Manual & Automated
- COB – Chip On Board capability
- Box Builds Assembly
- Functional Testing
- Conformal Coating
- 成品仓储与发运
PCBA Testing
- 在线测试：采用安捷伦测试站，专为大批量量产设计。
- 飞针测试：适用于高混合小批量生产和新产品导入。
- Functional Test: Work with the customer to develop test plans and testers for functional testing.
质量
保证
Beyonics作为印刷电路板（PCB）组装领域的知名制造商，秉持多项国际认证与标准，以确保制造与验证流程的最高品质与可靠性。这些认证不仅奠定了企业的行业公信力，更彰显我们恪守产业标准的坚定承诺。
- ISO 13485: 2016
- ISO 14001: 2015
- ISO 45001: 2018
- ISO 9001：2015
- IATF 16949: 2016
- 电子组装：IPC-A-610
- 反恐贸易伙伴计划认证（C-TPAT）
- 批次追溯系统：自主开发的车间管理系统实现全流程追踪
Why Teams Choose Beyonics for PCBA
You need builds that start fast and pass inspection the first time. Our PCBA operations focus on stable processes, clear documentation, and dependable lead times. We support fast prototypes and steady volume on the same campus, so PCB assembly stays consistent as demand grows. For programs that require coordination across suppliers, we manage PCB manufacturing and assembly with audited partners and full material traceability. That keeps PCBA and manufacturing predictable from NPI to mass production.
Capabilities That Support Your Build
We combine process control with practical engineering support so your PCBA meets schedule and quality goals.
- NPI and quick-turn builds for early validation and EVT/DVT.
- Surface mount and through-hole assembly with controlled profiles and ESD protection.
- Workmanship to IPC-A-610 with training aligned to your class requirement.
- Box-build and system assembly including labeling, packaging, and finished-goods handling.
- Supply chain coordination for PCB manufacturing and assembly, including AVL adherence and lifecycle checks.
- Change control and documentation that scale from prototype to series production.
Design for Manufacturability, Assembly, and Test
Good design decisions reduce rework and time to approval. Our team reviews Gerber data, BOMs, and test coverage to improve outcomes before the first build.
- DFM to flag risk features and clarify stack-up or spacing constraints.
- DFA to reduce manual touch points in PCB assembly.
- DFT to raise coverage in PCBA
Inspection and Test Coverage
Robust inspection protects yield and field reliability. We apply a layered approach and tailor depth to program needs.
- 3D Solder paste inspection and 3D AOI for consistent print and component placement.
- X-ray inspection for hidden joints when specified by the build plan.
- In-circuit test for high-volume coverage where fixtures make sense.
- Flying probe for high-mix or early builds.
- Functional test developed with your team to validate real-world performance.
These controls shorten debug time and support clean handoffs from prototype to repeated PCBA builds.
Materials, Sourcing, and Traceability
Component availability can make or break timelines. We manage AVL compliance, approved alternates, and moisture-sensitive handling. Our shop-floor system supports lot-level tracking for reels, PCBs, and finished sub-assemblies. When customers need PCB manufacturing and assembly under one plan, we coordinate bare board fabrication with qualified suppliers, then complete PCB assembly and final box-build on the same campus. This simplifies PCBA and manufacturing for multi-site programs.
Quality and Compliance
Your builds run under audited systems with consistent records. Certifications include ISO 9001, ISO 13485, ISO 14001, ISO 45001, IATF 16949, and IPC-A-610 workmanship. These standards support customer audits and regulated market requirements while keeping everyday PCBA clear and accessible.
Typical Use Cases We Support
- NPI lots that must move quickly without sacrificing evidence and traceability.
- High-mix service for spares, options, and late-stage configuration.
- Stable volume where repeatability and on-time delivery matter most.
Turnkey PCB manufacturing and assembly with managed logistics and packaging.