Medical Solutions

Beyonics supplies precision parts and high value product solutions to the world’s leading medical brands.

Beyonics supplies precision medical devices and high value product solutions to the world’s leading healthcare companies.

  • Operates bio-burdened clean rooms for plastics injection molding and medical devices manufacturing in a strict process and environmental control.
  • Meets stringent safety and quality regulations
  • Provides full traceability and quality control processes
  • Microfluidic chip molding
  • IVD (In Vitro Diagnostic device) plastic molding and reagent filling certified to stringent medical standards
  • ISO 13485

Japan MHLW certification and FDA CFR 821 medical device tracking regulation requirements for Class II and Class III medical devices, and meets similar CE requirements

Products produced include:

  • Complex surgical devices
  • Hearing aids
  • Blood glucose infusion meters
  • Precision plastic syringes – over 10 million manufactured per year
  • Contact lens container components – over 70 million produced per year
  • Hearing aid components – over 1 million manufactured per year
  • Specimen collection container – over 2 million produced per year

Related Capabilities

Die Casting, Plastic Injection Molding, Metal Stamping, Printed Circuit Board Assembly, CNC Machining, Design Engineering Service, Mold Design & Manufacturing, Wire Harness assembly, Full Product Assembly, Value Analysis Value Engineering.

See all Beyonics Core Capabilities

 

 

Product Example

COMPLEX SPINAL SURGICAL DEVICE (Awarded with Singapore President’s Design Award)

Product Accomplishments:

  • Collaborated on development and commercialization of the device
  • Validate the entire assembly process including gluing and lapping which required detailed process mapping
  • Push test, molding and printed circuit board assembly
  • The design concept of shaft bending fixture for curve tip has been developed solely by Beyonics
  • Challenges include ensuring uniform force application on the shaft to achieve desired radius with a tight deflection tolerance of +/- 0.05mm
  • Ensuring no crack in ceramic at the tip of shaft
  • Functional testing, cap welding and lastly, sterile packaging.
Plastics + Metal + Microelectronics + Design Engineering + Mold Fabrication + Ultrasonic Welding + Lapping + Assembly
Hybrid Manufacturing

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